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Toyota Production System and Lean Fundamentals
Introduction
Welcome and Course Contents (1:23)
Introduction to TPS (7:45)
Introduction to Toyota Key Values (4:55)
Toyota Key Values (4:55)
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The Toyota Way
Introduction to The Toyota Way (2:36)
The Toyota Way - Respect for People (8:33)
The Toyota Way - Continuous Improvement (8:01)
The Toyota Way 14 Principles (8:05)
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TPS Foundational Concepts
Introduction to TPS Foundational Concepts (3:22)
Heijunka (33:39)
Bonus - From Our Value Stream Mapping Course - Level the Production Mix (7:26)
Bonus - From Our Value Stream Mapping Course - Level the Production Volume (11:38)
Kaizen (20:02)
Standards (17:43)
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Toyota Production System Pillars - JIDOKA
Introduction to JIDOKA (7:30)
Andon (5:58)
Poka Yoke (17:25)
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Toyota Production System Pillars - JUST IN TIME
Introduction and JIT (7:45)
Flow (8:04)
Waste Elimination (20:40)
TAKT TIME (7:19)
KANBAN (21:09)
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Fundamental Lean Principles and Tools
5 Principles of Lean
Value vs Non-Value
What is a Lean Daily Management System?
How Lean Got Its Name
Learn What 5S is All About And Why It's So Much More Than A Housekeeping Initiative
Bonus: 5S - Learn and Implement with Scorecard
Total Productive Maintenance
Quick Changeover & SMED
What Is the Coaching Kata?
What is Gemba?
Lean Transformation Framework
Getting Started with Lean Thinking and Practice
Lean - Critical Success Factors
Quality, Cost & Delivery at the Gemba
Introduction to QC&D at the GEMBA (2:26)
Quality at the Gemba (2:51)
Cost Management at the Gemba (7:45)
Delivery at the Gemba (3:22)
Test Your Knowledge
Bonus | The Toyota Way 14 Principles
Toyota Way 14 Principles - Introduction Video (3:31)
Toyota Way Principle #1 Philosophy - Long-Term Systems Thinking (3:17)
Toyota Way Principle #2 Process - Continuous Flow (4:47)
Toyota Way Principle #3 Process Pull System (3:01)
Toyota Way Principle #4 Process Heijunka (Levelling) (5:15)
Toyota Way Principle #5 Process Standardized Processes (4:36)
Toyota Way Principle #6 Process - Design-Build in Quality (3:52)
Toyota Way Principle #7 Process Visual Control (4:31)
Toyota Way Principle #8 Process Technology to Support People and Processes (4:37)
Toyota Way Principle #9 People Grow People (5:53)
Toyota Way Principle #10 People Develop People & Teams (5:35)
Toyota Way Principle #11 People Partner with Value Chain (6:19)
Toyota Way Principle #12 Problem Solving Observe Deeply and Learn Iteratively (11:37)
Learning to Lead at Toyota (17:11)
Toyota Way Principle #13 Problem Solving Align Goals (12:44)
Toyota Way Principle #14 Bold Strategy, Large Leaps, and Small Steps (14:55)
Toyota Way - Conclusion - Be Thoughtful and Evolve Your Enterprise (18:52)
Bonus | Toyota Way to Lean Leadership
Introduction
1️⃣ | Leading in the Toyota Way: A Lifelong Journey
2️⃣ | Self Development
3️⃣ | Develop Others
4️⃣ | Daily #Kaizen
5️⃣ | Hoshin Kanri
6️⃣ | Toyota Leadership Turning Around Dana Corporation
7️⃣ | Learning from Toyota Leadership
Conclusion
Conclusion (3:29)
Step by Step | Value Stream Mapping Course (2:16)
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Bonus: 5S - Learn and Implement with Scorecard
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